Amasethi Egiya Eliphindwe Kabili Eliyi-Helical kanye Nezibungu Ezinezinsini Ezincishisiwe Neziphakamisayo

●Ukusebenza Okuphansi Kwegiya Eliphindwe Kabili Eliyi-Helical: Idizayini ye-dual-helix ikhansela amandla e-axial, inciphisa umsindo wokusebenza ngo-15–20% uma kuqhathaniswa namagiya e-single helical—ilungele izindawo ezithule njengezindwangu zasekhaya ezihlakaniphile noma imishini yezokwelapha.

●Ukunemba Okuncane Kwe-Module Ephakeme: Amagiya amakhulu aqinisekisa umthamo omkhulu womthwalo (kufika ku-50kN), kuyilapho ama-pitch amancane egcina ukunemba kokudlulisela okungu-±0.02mm, amandla okulinganisela kanye nokunemba kwemishini yokuphakamisa.

●Isilinganiso Sokunciphisa Okuphezulu Kwegiya Lezinambuzane: Amasethi ethu egiya lezikelemu kanye namasondo ezikelemu aletha isilinganiso sokunciphisa esingu-5:1–100:1, okususa isidingo samagiya egiya anezigaba eziningi kanye nokwenza kube lula ukwakheka kwezikelemu.

●Ukuguquguquka Kwendlela Ozenza Ngayo: Sihlela amapharamitha egiya (isb., i-angle ye-helical gear helix ephindwe kabili, iphrofayili yamazinyo egiya le-worm) ngokuvumelana nezidingo ezingezona ezejwayelekile, ngokungafani nemikhiqizo yegiya engekho eshelufini enezincazelo ezilinganiselwe.

Sisebenzisa imishini ethuthukisiwe eqondene negiya: imishini yokugoqa amagiya e-CNC yokwenza amazinyo e-helical gear, imishini yokugaya ama-worm yokulungisa ama-worm ngokunembile, kanye nezikhungo zokulinganisa amagiya (Klingelnberg) ukuqinisekisa ukunemba kwephrofayili yamazinyo. Amandla ethu ayinhloko afaka:
● Ukulinganiswa kwebhalansi yamandla e-axial axial force kabili
● Ukuhlolwa kokusebenza kahle kwegiya lezibungu kanye nesondo lezibungu (≥90% ngamamaki okunemba)
● Ukwelashwa ngokushisa (ukufaka i-carburizing, ukucima) ukuze kuthuthukiswe ubulukhuni bomphezulu wegiya (HRC 58–62).
Igiya ngalinye lezibungu kanye nesondo lezibungu noma igiya eliyindilinga elenziwe ngokwezifiso lihlolwa kathathu: ubulukhuni bezinto zokusetshenziswa, ukunemba kwamazinyo (ibanga le-ISO 5–8), kanye nokuhlolwa komthwalo oguqukayo.

● Izinhlelo Zokunciphisa: Igiya lethu le-worm elinciphisayo kanye nesondo le-worm libeka amandla okunciphisa amandla ezimbonini kuma-conveyor, okuqinisekisa ukudluliselwa kwe-torque okuzinzile kanye nokuphila isikhathi eside kwenkonzo.

● Imishini Yokuphakamisa: Amagiya amakhulu e-helical kanye namagiya amabili e-helical aqhuba amapulatifomu okuphakamisa amanzi, anomthamo omkhulu womthwalo osekela izinsimbi zokuphakamisa ezingamathani angu-1-5.

● Amakhethini Azenzakalelayo: Amagiya amancane ezikelemu kanye namasondo ezikelemu alawula ukuvulwa/ukuvalwa kwekhethini, esebenzisa ukusebenza kokuzikhiya ukuze kuvinjelwe ukushelela ngengozi.

● Amarobhothi Ezimboni: Amagiya aqondile aphindwe kabili avumela ukunyakaza okubushelelezi kwamalunga, kanye nokubuyela emuva okuphansi okuqinisekisa ukunemba kokubekwa kwengalo yerobhothi (± 0.1mm).

● Ubuchwepheshe Obuqondene Nemishini: Sigxila ekukhiqizweni kwegiya eliyi-helical kanye nele-worm, sifunde ukulinganisela amandla e-axial gear aphindwe kabili kanye nokwenza ngcono i-worm gear meshing - amakhono angekho ezimbonini zezingxenye ezijwayelekile.

● Ukwenza Ngokwezifiso Okuphelele: Njengomkhiqizi wemishini yezikelemu, silungisa ama-modulus (0.25–6), izinto zokwakha, kanye namazinga okunemba ngokuqinile ngokwemidwebo yakho, ngisho nakuma-oda amancane angajwayelekile.

● Ukulandelela Ikhwalithi: Isethi ngayinye yegiya iza nombiko wokuhlola, okuhlanganisa ukunemba kwephrofayili yamazinyo, ukujikijela emuva, kanye nedatha yomthamo womthwalo—okubalulekile ekuphepheni komshini wokunciphisa noma wokuphakamisa.

● Usekelo Olugxile Kuhlelo Lokusebenza: Ithimba lethu linikeza iseluleko ngokukhetha amagiya (isb., amagiya aphindwe kabili anomoya ophansi, amagiya ezinambuzane anomoya ophansi) ngokusekelwe esimweni sakho sokusetshenziswa.

● Ukuguquka Okusebenzayo: Amasethi egiya elenziwe ngokwezifiso esibonelo ezinsukwini eziyi-7-10, anomthamo wokukhiqiza ngobuningi ukusekela imigqa yakho yokuhlanganisa imishini yokudlulisa.